Umurongo wo kubyaza umusaruro

Dec 13, 2025

Tanga ubutumwa

Umurongo wo kubyaza umusaruro

 

Guhagarika ibyuma bigera nkimpapuro zurukiramende. Icyiciro cya P20 kubicuruzwa bisanzwe. Icyemezo cyibikoresho cyerekana ubukana hafi 28 - 32 HRC pre - yakomanze ku ruganda. Nta kuvura ubushyuhe bukenewe mbere yo gutunganya. Kubikoresho byinshi byateganijwe kuzenguruka 500.000 byikurikiranya, iduka rihinduka kuri H13 cyangwa S136. Ibi bikenera gukomera nyuma yimashini itoroshye, yongeraho icyumweru kuri gahunda na 20-30% kubiciro.

 

Igikorwa cya mbere cyo gutunganya kwaduka hejuru no kugabanya ibiranga kwishyiriraho. Bolt umwobo, gushakisha pin, umurongo wamazi. Aka kazi kaba kumashini isanzwe yo gusya. Nta kintu kidasanzwe. Guhagarika noneho kwimukira muri CNC kugirango cavity ikomere. Moderi ya 3D ituruka kubakiriya itwara inzira yinzira. Ibibabi bikarishye 0.3-0.5mm ububiko hejuru yimiterere yose kugirango urangize passes. Kugerageza kwiyegereza hafi kurenza ibyo bishobora guhungabanya ibikoresho nibimenyetso byo kuganira bifata iteka kugirango bisibe nyuma.

Mold Production Line

 

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Kurangiza gutunganya bizana ibipimo bya cavity kumurongo wanyuma. Ubworoherane bukora ± 0.02mm kubintu bikomeye nkumufuka wa antenne no gutandukana kumurongo. Igikapu kigomba kuba kiringaniye muri 0.01mm cyangwa RFID yuzuye amabuye iyo yicaye. Imipira yanyuma yumupira muri 1mm na 2mm ya diametre ikora hejuru yuhetamye. Radi nto ijya muri EDM.

 

Gukata electrode ikora ibangikanye no gutunganya cavity. Graphite cyangwa umuringa bitewe nurangiza urwobo rukeneye. Imashini ya Graphite yihuta kandi ifite ibisobanuro byiza. Umuringa utanga ubuso bwiza burangije ibyuma ariko bishira vuba kandi bigura byinshi kuri electrode. Ibikoresho byinshi bya keyfob bifashisha grafite electrode hamwe nintambwe ya kabiri yo gusya nyuma.

Sitasiyo ya EDM itwika ibyo CNC idashobora kugera. Inguni zikarishye. Ahantu hafunganye. Ikirango kirambuye hamwe nurukuta ruhagaze. Electrode yiroha mukazi mugihe amashanyarazi asohora ibintu. Igihe cyo gutwika biterwa n'uburebure n'ubuso. Ikirangantego cya 0.5mm cyimbitse gishobora gufata amasaha 4. Imashini ikora ijoro ryose itagenzuwe kubintu byimbitse.

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Kuringaniza bitandukanya imikorere ikora nibyiza. EDM isize urwego rwisubiramo hejuru yicyuma. Uru rupapuro rurakomeye kandi rworoshye. Gusiga bikuraho kandi bizana ubuso kurangiza. Ibipimo bya SPI biha buri wese icyerekezo kimwe. A-1 ni indorerwamo. B-1 ni polish nziza hamwe nimirongo igaragara. C-1 yerekana ibimenyetso byamabuye yoroheje. Igikonoshwa cya Keyfob mubisanzwe B-2 cyangwa B-3. Umucyo mwinshi bisobanura igihe cyo guswera no kwambara byihuse mugihe cyo gukora.

 

Porogaramu yimyenda ibaho nyuma yo guswera niba umukiriya ashaka matte cyangwa igishushanyo mbonera. Gutera imiti ikoresha aside kugirango urye ibyuma muburyo bugenzurwa. Ifumbire ihinduka masike, hanyuma ikarohama. Uburebure bwa Etch bukora 0.02-0.05mm kubwimiterere isanzwe. Iyandikwa rya Laser ririmo kwiyongera kubintu bigoye ariko bigura byinshi kuri santimetero kare.

 

Gukonjesha umuyoboro ukonje bibaho hakiri kare mugihe guhagarika bikiri byoroshye kubyitwaramo. Imyitozo yimbunda yari ifite umwobo ugororotse ukoresheje ibyuma. Ubusanzwe Diameter 8-12mm. Umwanya n'uburebure biterwa n'aho ubushyuhe bwibanda mugihe cyo kubumba. Imiyoboro iracomeka kandi igeragezwa mbere yo guterana kugirango igenzure. Amazi yatembye imbere yububiko butera ingese no kwanduza byangiza ibice muminsi mike mbere yuko umuntu akurikirana ikibazo.

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Inteko ihuriza hamwe icyuho cyahagaritswe, intoki yibanze, isahani ya ejector, pin yo kuyobora, hamwe nibikoresho byubaka. Ibishingwe bisanzwe biva muri DME cyangwa HASCO bizigama igihe. Umuyoboro hamwe ninturusu bigwa mumifuka ya mashini -. Guhuza biterwa nuyobora pin na bushings. Kwambara kuri ibi bice byerekana nka flash kubice kuko ibice bibiri bitagihura neza.

 

Mold Production Line

Igenzura ryambere ryabaye kuri CMM. Guhuza imashini zipima zipima ibipimo bigereranije na 3D. Ikintu icyo aricyo cyose cyo kwihanganira hanze cyashyizwe ahagaragara. Ubusanzwe abakekwa ni imifuka yimbitse yatandukiriye mugihe cyo gutunganya nurukuta ruto rwimutse mugihe cya EDM. Gukosora bivuze gusubira kuri sitasiyo ya CNC cyangwa EDM. Rimwe na rimwe, gukosora byihuse hamwe no gusiga intoki cyangwa gusudira ahantu hamwe no - gutunganya.

 

Ikigeragezo gikora ibyitegererezo kugirango byemeze abakiriya. Ibibumbano byoherejwe mububiko, bishyirwa mumashini, kandi bigakora amafuti magana. Ingero zijya kuri QC kugenzura ibipimo no gupima RF. Guhindura bibera kurubuga. Ingano y irembo irashobora gukenera gufungura niba ibice byerekana ibimenyetso byo gutindiganya. Igihe cyo gukonjesha gishobora gukenera kwaguka niba ibice bitangiye nyuma yo gusohora. Izi mpinduka zifata umunsi umwe cyangwa ibiri. Ingero zimaze gutambuka, ifumbire yinjira mubikorwa.

 

Kubara kurasa bitangirira kuri zeru icyo gihe. Intera yo gufata neza igenda iteganijwe ukurikije imyenda iteganijwe. Ifumbire izagaruka mubikoresho byabigenewe amaherezo yo kuvugurura. Gutandukanya umurongo hejuru reba re - hasi. Amabati yambarwa asimburwa. Kuringaniza bizana cavity kurangiza kugaruka kumurongo wambere. Iriba - yagumishijwe urufunguzo rwibanze rukoresha 300.000 kugeza 500.000 mbere yukwisana gukomeye. Ibikoresho byirengagijwe birananirana vuba.

Mold Production Line

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